Bin Picking

Bin picking of non-rotationally symmetrical parts places the highest demands on 3D vision systems, gripper technology, and process stability. Overlapping layers, interlocking components, high product variety, and challenging surface conditions quickly push conventional automation solutions to their limits.

KÖHL Maschinenbau develops high-performance, robot-based bin picking systems designed specifically for the reliable and automated separation of randomly positioned parts — even under demanding production conditions.

A special focus lies on the handling of brake carrier plates for truck disc brakes. These geometrically complex components are non-symmetrical, randomly stacked in containers, and often equipped with pins that can cause interlocking. Different variants and materials — from raw cast iron to machined steel — require precise 3D detection and a robust process strategy. Our solutions ensure stable, series-proven automation even with high product variability.

Automated Bin Picking & Standardized System Solutions:

• Robot-based bin picking of non-rotationally symmetrical components
• Reliable picking from KLT bins, mesh boxes, and containers
• Handling of overlapping, interlocked, and nested parts
• Precise 3D position and orientation detection
• Stable part separation processes despite high product variability
• Reliable performance with changing materials and surface conditions

Standardized Bin Picking Cell for Brake Carrier Plates:

• Pre-engineered bin picking cell specifically designed for brake carrier plates
• Built on a transportable platform
• Fully tested and approved prior to delivery
• Fast installation and commissioning (typically within one working day)
• Designed for parts with pins and increased risk of interlocking
• Suitable for high product variety within defined part families
• Proven in industrial serial production
• Scalable and adaptable to new variants and geometries